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Hubei Heqiang Machinery Development Limited by Share Ltd
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Gantry Frame Structure 500T Hydraulic Wheel Press

Hubei Heqiang Machinery Development Limited by Share Ltd
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Gantry Frame Structure 500T Hydraulic Wheel Press

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Brand Name : Heqiang Machinery

Model Number : HQ01-500

Certification : ISO9001

Place of Origin : China

MOQ : One set

Price : Negotiable

Payment Terms : T/T, L/C

Supply Ability : 20 sets per year

Delivery Time : 180 days after advance payment & design finalization

Packaging Details : Standard export packing

Application : Railway depots

Usage : Mount and dismount locomotive wheelsets

Pressing force : 500 tons

Press ram : 2 pcs

Support Trolley : One set

Operation mode : Automatic

Wheel diameter : 750~1350 mm

Axle length : 1750 ~ 2500 mm

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500 Tons Hydraulic Wheelset Press Wheel Press-Mounting Machine With Double Cylinders

 

Application scope:

This 500 tons Hydraulic Wheelset Press is mainly used for the mounting and dismounting of the locomotive wheelsets​ (wheel disc and gears etc.). It's applicable for the wheelsets with wheel diameter 750 ~ 1350 mm. It can generate, record, save and print the pressing curve (Pressure vs displacement, pressure vs time) in the required format. It's only required one operator to operate the press. With High-pressure oil injection pump for pressing operation.

 

Technical parameters of the Hydraulic Wheel Press:

 Pressing force  500 tons
 Ram cylinder  2 pcs (1 left + 1 right)
 Maximum cylinder piston stroke  900mm
 Ram forward speed  0~25 mm/s
 Ram Pressing speed  0~5 mm/s
 Max load of the centre devices  10000 kg
 Wheelset support trolley  1 set
 Max trolley load  8000 kg
 Maximum hydraulic system pressure  31.5 MPa
 Main power supply  3 phase, AC, 380V/50Hz
 Auxiliary power  DC 24V
 Installed power  50 kW
 Oil tank volume  800 L
 Pressing cycle time  10 min/axle
 Machine weight  Approx.35 tons
 Installation space required  Approx.6000x7000 mm
 High-pressure oil injection pump  1 set with max pressure of 200 MPa
 Inner distance control accuracy  < ±0.5 mm
 Wheel position difference control accuracy  < ±0.5 mm
 Measuring accuracy  0.01 mm
 Ram positioning accuracy

  ±0.04 mm

 Coaxiality of the ram cylinders   ±0.10 mm
 Applicable wheelset infomation:
 Maximum Wheelset weight  8000 kg
 Wheel diameter  Φ750 ~ Φ1350 mm
 Axle length  1750 ~ 2500 mm
 Axle body diameter  Φ140 ~ Φ250 mm
 Wheel seat diameter  Φ220 ~ Φ260 mm

(*Above parameters are indicative, and can be modified as percustomer's requirements.)

 

Machine features of the Wheel Mount Press:

  • The Wheel Mounting and Dismounting Machine is a horizontal hydraulic wheel press and will be installed in a pit.
  • The Wheel Press-fittingMachine is able to mount/dismount both wheels on the same axle without turning the axle and in a sequence first the wheel at one side of the axle then the wheel at the other side.
  • Gantry frame structure, with high strength, good rigidity and less deformation.
  • Double-end cylinder pressing. Only need one positioning without reversal of the axle to proceed both sides’ wheel mounting/dismounting.
  • The Wheel Assembly Machine is equipped with special patented centring devices at both ends of two ram cylinders for center hole positioning. The centre can insert into the center hole of both ends of the axle for wheelset positioning. During the whole operation process, it can ensure that the axle center line will be completely concentric with the two ram cylinder centerline to make the ram end face fully matched with the axle end face, without damage on axle center hole and preventing axle from upsetting.
  • Unique Invention patented cylindrical ram for wheel mounting, with high pressing accuracy. The wheel mounting requires high accuracy and high pressing force. In order to ensure that the parts blocking the wheel are subjected to the force completely symmetrical, we adopts cylindrical ram for mounting wheel, not the side opening baffle.
  • The Machine is equipped with an electrical axle lifting jack for wheelset pre-assembly and loading/unloading onto/off from the Machine. It will exit from the Machine during the mounting/dismounting operation.
  • The Machine is equipped with a gearbox support to support the gearbox during the whole mounting/dismounting process.
  • The Machine can track and control the whole process, detect the pressing condition of the
  • wheelset, and analyze and process it through industrial computer. It can export the pressure vs displacement curve and other results onto the screen and printer.
  • The Machine is designed with acoustic-light alarm to ensure the safe and reliable operation.
  • High pressure oil injection pump is suppled for oil mounting and dismounting.

 

Cooperation contact:

If you are interested in our wheelset presses or any assistance required, please contact us for more information!

 

Gantry Frame Structure 500T Hydraulic Wheel Press


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750mm hydraulic wheel press

      

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